CAD Design & Fabrication

Concepts to
Stunning Products

Precision designed products and systems, from initial idea to any means of manufacture. Race-proven results, with key partners consulting through the entire process to ensure optimal manufacturability, quality, and cost.

360.00 ±0.05 142.0 A A DETAIL C FLEGO DESIGN DWG: AF-SUS-001-C MATERIAL: 7075-T6 AL SCALE 1:2 · UNITS: MM REV D · 2025
150+
Parts Modeled
24+
Years Experience
SolidWorks · Dezignworks · Creaform · Hexagon · Faro · Gravity Sketch
ASME Y14.5 GD&T
.SLD · .CAT · .f3d · STEP · IGES · STL · DXF · 3D PDF · GRS · OBJ · FBX
NDA Available
What I Do

Services
Offered

From a concept sketch to a production-ready package, not just pretty on a screen.

01

Product Development

Conceptualizing, strategy, process, and patents — guiding your product from the first idea through a clear path to market.

02

CAD Design

Parametric CAD design packages of parts, assemblies, and drawings for rapid iterations and real-world manufacturability. Drawings based on manufacturing processes, assembly fit/function, GD&T defining tolerance, stackup, clearance, surface finish, and more.

03

Laser Scanning / CMM Inspection

Getting your parts into the digital world accurately with metrology-grade instruments — the foundation for preservation, reproduction, or modification.

04

Reverse Engineering

Transforming raw laser mesh or CMM data into real design-intent geometry, ready for redesign or reproduction.

05

Advertising Renderings

Hyper-realistic digital imagery and videography. Start advertising pre-sales immediately after the design phase — no need to wait for manufacturing completion.

06

Prototyping

Feel and touch your product for the first time by carefully selecting manufacturing processes like additive manufacture alongside the right material selections.

07

Testing

Design validation loop — putting your product through its paces to confirm it performs exactly as engineered before committing to production.

08

Manufacturing

Low or high volume, any process. We've identified best-in-class manufacturing partners for castings, injection molding, CNC machining, and more.

09

Consulting

Benefit from our knowledge base and experience to guide your project at any stage of the process.

SolidWorks
SolidWorks Professional Certification
Dezignworks
American Foundry Society

I've seen work from major OEMs like GM, Ford, and Chrysler, and Roland's designs hold their own with the best of them.

— Clifford Sands, President · Advanced Technology & Design, Inc.
Read full testimonial →

Roland brings together elite CAD skills, real‑world fabrication experience, and creative problem‑solving, enabling small teams to deliver world‑class results on demanding international programs.

— Robert G. Bartlett MEng, Engineering Partner (ret.) · Virkler & Bartlett LLC
Read full testimonial →
How It Works

The Process

A clear workflow from the first conversation to final file delivery. No surprises, no scope creep, and no models that can't be manufactured.

01

Discovery Call

We discuss requirements, constraints, timeline, and budget. The right questions asked early keep revisions to a minimum.

02

Concept & Scope

Initial sketches, reference geometry, and a written scope document. You know exactly what you're getting before any work begins.

03

CAD Development

Iterative modeling with milestone check-ins. Native files, STEP, IGES, STL, DXF, 3D PDF, and more — shared at each stage for your review and approval.

04

Delivery & Support

Final files, complete drawing package, and fabrication notes. Available for shop questions throughout your build phase.

Software
SolidWorks / Dezignworks
Turnaround
5 – 15 Days
Revisions
2 Rounds / Scope
Payment
50% / 50%
Portfolio

Selected
Work

Discuss a Project →
McLaren Billet Intake Manifold — custom induction system

McLaren Billet Intake Manifold

Induction · Custom Fabrication
Induction
Viper Engine Block — full assembly with studs

Viper Engine Block

Engine · Motorsport
Engine
Lightweight Flywheel — motorsport drivetrain

Lightweight Flywheel

Drivetrain · Motorsport
Drivetrain
Front Steering Knuckle — cast aluminum suspension upright

Front Steering Knuckle

Suspension · Road Racing
Suspension
Billet Compressor Wheel — turbocharger impeller

Billet Compressor Wheel

Forced Induction · Turbocharger
Turbo
Turbo Exhaust Manifold — header flange assembly

Turbo Exhaust Manifold

Exhaust · Forced Induction
Exhaust
Wheel Hub Carrier — flanged bearing housing

Wheel Hub Carrier

Drivetrain · Custom
Drivetrain
Aprilia Shift Drum — exploded view with bearings and hardware

Aprilia Shift Drum

Valvetrain · Exploded View
Valvetrain
Scroll to see more work
24+
Years in the Field
6
Racing Series
Who I Am

About
Roland

Over a decade spent designing parts that get pushed to the limit — on track, on the dyno, and in the shop. My background in motorsport engineering means I treat every model as if I'll be the one torquing the fasteners.

Whether you're chasing a class championship, building a one-off custom, or just need a legacy part reproduced accurately, I bring the same precision to every job. No sloppy tolerances, no ambiguous dimensions, no parts that can't be made.

Based in Greensboro, NC. Working with clients across North America and Europe.

SolidWorks Dezignworks Creaform Hexagon Faro Gravity Sketch
Get in Touch

Start
Your
Project

Tell me what you're building, and I'll let you know if it's feasible, how long it'll take, and what it'll cost.

Emailrflego@flegodesign.com
BasedGreensboro, NC
NDAAvailable on request
Inquiry Form